Hi Ketan,
I certainly understand your point; that being the pressure is zero during the seating case. Therefore it seems reasonable to use the required thickness during the opertaing case.
However, we should review the definition of t from UG-34(b) and it is:
t = minimum required thickness of flat head or cover
The required thickness is the greater of the values between operating and gasket seating. There is a Code Case that seems to shed some light on this:
Interpretation.- VIII-1-83-181
Subject: Section VIII, Division 1; UG-34 and UG-39
Date Issued: October 27, 1983
File: BC83-315
Question: A flat head of the type depicted in Fig. UG-34 sketch (j) or (k) of Section VIII, Division 1, is to have reinforcement as required by UG-39(b). Since the opening in the blind flange is equal to or less than, half the head diameter, is it appropriate to use Formula (1) from UG-34(c)(2) instead of Formula (2)?
Reply: No. Formula (2) of UG-34(c)(2) is required for this case.
Hopefully this helps.
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Scott MayeuxCADWorx & Analysis Solutions
Intergraph Process, Power, & Marine